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Read May 17, 2010, 08:07:40 AM #0
norrillous

My 1993 Ford Bronco Door Panels

Hello all, I would like to say thank you to CAfiberglass for the the videos and forums. I have Learned SOooooo very much.

And I would like to say thank you to my wife as much of this work has taken place in our kitchen  Shocked, off and on.... weather kind of dictated that  Roll Eyes

I am currently working on my old 1993 Ford Bronco, its just a daily driver that I would like to enter in some local audio competitions.

This is the original door and panel:



This is the Panel after I had added the MDF to the Bottom and fleeced it and started glassing it.


After adding filler to it. (I really suck at this part)




A Test fit: (notice how it is bowed up at the bottom, the fleece did that while I was stretching)


Fitting the 8" Memphis Sub to it:


Well this is where I ran into trouble, with the sub mounted I went to try and mount the panel into the truck to see how it would fit and ended up cracking the door panel when I tried to force the bottom half down where the fleece had bowed the door panel.... that took me back to the drawing board  Embarrassed

Well I recruited the help of my father. (Probably the best wood working craftsman I know in this area, honestly)
and we set out to redo what I had started we stripped off the old:


Reinforced the rear of thedoor panel so the fleece couldn't bow it this time:


I had decided in the dished out area of the door panel I want to create a pocket in it, and so Dad cut out a support so we could mold a pocket in the door panel:


I cut out the rings and mounted them to the door panels:


Stretched the Fleece:


Added the pocket support:


Added the fleece for the pocket:



Damn this thing is pretty!:



Added the Glass:


Added Filler:


Well thats it for now I will post more as we move along.
Thanx for looking.
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Read May 23, 2010, 08:22:10 PM #1
norrillous

Re: My 1993 Ford Bronco Door Panels

Well We got a lil bit more done. But Ran into a some trouble  Huh

Stretched the Vinyl


Right Door:


Left Door:


Had trouble stretching the vinyl, ended up with a few blimishes and tears. anyone have advice or can CAfiberglass make a video for Vinyl tips?
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Read June 05, 2010, 02:03:12 AM #2
makeitbump

Re: My 1993 Ford Bronco Door Panels

the best thing for stretching vinyl is using a heat gun, very gently heat the vinyl and it will mold a little better bro.
NICE job tho, that is really great work!
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Read July 10, 2010, 04:12:28 PM #3
norrillous

Re: My 1993 Ford Bronco Door Panels

Thank you for the props man. We r still working on it, been busy with work, but will more posted soon
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